About Us
At Crafted Technologies, we specialize in advanced ultrasonic non-destructive testing (NDT) equipment designed to meet the rigorous demands of the automotive industry. Our cutting-edge solutions enable manufacturers to detect internal flaws, measure material thickness, and ensure structural integrity without compromising the components being tested. By leveraging the precision and efficiency of ultrasonic technology, we help our customers maintain the highest standards of quality, safety, and reliability in every vehicle they produce.
With a focus on innovation and industry-specific expertise, we deliver tailored NDT solutions that seamlessly integrate into automotive manufacturing processes. We are committed to driving the future of automotive excellence, one ultrasonic wave at a time.
Products
Phased Array System
We are currently developing a high-performance Phased Array Ultrasonic Testing (PAUT) system designed for reliable and precise non-destructive testing (NDT) across multiple industries. Engineered for portability, it combines advanced PAUT, TOFD, and conventional UT capabilities in a compact, rugged design.
With an intuitive user interface, real-time data processing, and versatile inspection modes, our system will ensure fast, accurate flaw detection in applications ranging from weld inspection to aerospace and power generation. Built for field and laboratory use, it will deliver uncompromising performance wherever inspections are needed.
Matrix Array System
Our matrix array system is a portable, industrial-grade ultrasonic inspection tablet designed for spot weld evaluation and adhesive bond detection. Utilizing a matrix array transducer, it delivers high-resolution imaging with both C-scan and A-scans provided to the user.
Engineered for rugged industrial environments within the automotive industry, our system features a durable, shock-resistant design, ensuring reliability in the field. With an intuitive touchscreen interface, real-time data analysis, and advanced inspection capabilities, the Crafted system provides fast, reliable assessments for our customers – enhancing quality control and structural integrity with ease.
Services
Customized Ultrasonic Hardware & Software
We specialize in hardware and software customization for NDT ultrasonic equipment, ensuring solutions are tailored to our customer’s specific inspection needs. Our expertise enables us to optimize performance, enhance data accuracy, and streamline operations for a wide range of industries.
Custom Hardware Solutions
- Probe Customization – Design and integration of specialized probes for unique applications.
- Fixture & Scanner Development – Custom fixtures solutions for automated or manual inspections.
- Electronics & Signal Processing Enhancements – Optimized hardware configurations for improved data capture and interpretation.
Custom Software Solutions
- User Interface & Workflow Optimization – Intuitive software enhancements for improved usability and efficiency.
- Advanced Data Analysis & Reporting – Customized algorithms and tailored reporting formats.
- Integration & Automation – Seamless integration with existing systems, robotics, and data management platforms.
Whether you need modifications to existing equipment or a fully customized solution, our team delivers innovations to enhance the accuracy and efficiency of your ultrasonic NDT inspections.
NDT Training
Our NDT training course provides customers with the knowledge and hands-on experience needed to conduct informed, reliable, repeatable inspections. This course covers fundamental ultrasonic principles and advanced inspection techniques.
NDT Inspection Templates & Plans
Our template creation service provides customers with customized inspection templates tailored specifically to their automotive parts. We develop precise measurement plans and scanning paths to ensure accurate, repeatable, and efficient inspections of critical components.
By standardizing inspection workflows, our templates help automotive manufacturers enhance quality and reduce inspection time.
X-Ray Tomography Services
Our X-ray tomography services provide high-resolution 3D imaging for detailed internal inspection of components and materials. Using advanced computed tomography (CT) scanning technology, we generate precise cross-sectional images to detect hidden defects, measure internal structures, and analyze material integrity—all without damaging the sample.
Designed for industries such as aerospace, automotive, manufacturing, and research, our services offer:
- Non-destructive evaluation (NDE) for flaw detection and quality assurance
- High-resolution 3D reconstructions for comprehensive analysis
- Multi-material inspection, including metals, composites, and polymers
With cutting-edge imaging technology and expert analysis, our X-ray tomography services deliver accurate, reliable results to optimize product performance and ensure structural integrity.
Ultrasonic NDT Correlation Assistance
Our correlation assistance provides reliable solutions for automotive manufacturers, ensuring the integrity and quality of critical components. Using advanced ultrasonic testing (UT) techniques, we help correlate inspections and identify potential defects in parts with spot welds and adhesive bonds.
Ultrasonic NDT Testing
Ultrasonic Non-Destructive Testing (NDT) is a reliable and efficient inspection method used to assess the quality of manufactured components. It offers a combination of ease of use, accuracy, and safety, ensuring higher quality control in the manufacturing process and enhancing the durability and safety of the final products.
Key Benefits
- Non-Destructive: Preserves the integrity of the part while providing critical insights.
- Reduces Scrap: Identifies defective areas early, preventing unnecessary scrapping of parts and ensuring cost-effectiveness.
- Reduces Physical Effort and Injury: Minimizes the need for manual inspections, decreasing physical strain and the risk of injury for operators.
- Provides Quantitative Information: Delivers reliable measurements, giving a clear picture of weld intergity or bond presence.
Who We Are
Alex Denisov
President & CEO
Alex is an accomplished physicist, engineer, and innovator with over 20 years of experience in ultrasonic imaging and non-destructive evaluation (NDE) technologies. After earning a combined B.Sc. and M.Sc. in Physics of Living Systems from the Moscow Institute for Physics and Technology, he completed a Ph.D. at the University of Windsor, Canada. His doctoral work focused on hardware and signal/image processing methods for ultrasonic imaging, culminating in the development of optimized 2D ultrasonic arrays.
Over his career, Alex has made significant contributions to both academic research and industry. As a contractor at DaimlerChrysler, he was instrumental in developing and enhancing the Resistance Spot Weld Analyzer, receiving recognition from senior leadership and a DaimlerChrysler award for outstanding R&D achievements. Additionally, as the founder of Sonocode, he provided specialized consulting services in software development and NDE technologies. For the past two decades, he has served as a Senior Software Engineer at Tessonics Inc., where he has led system engineering, algorithm design, and software development for cutting-edge ultrasonic imaging systems.
Alex’s work has been recognized internationally, earning him prestigious grants and awards, including a German Ministry of Education grant and numerous academic accolades. He is the co-author of multiple journal articles, conference proceedings, and research reports, and holds a U.S. patent for a groundbreaking method of assessing spot weld quality. His career reflects a seamless integration of scientific expertise and practical innovation, driving advancements in imaging and material evaluation technologies.
Matthew McReynolds
COO & CFO
Matt brings expertise and advanced knowledge in sales, operations, public relations, marketing, and administrative procedures. He holds a Master of Business Administration (MBA) from the University of Windsor, with a specialization in Entrepreneurship.
Previously, Matt served as the Operations Manager at Tessonics, where he led day-to-day operations and implemented strategies to enhance efficiency, productivity, and overall quality. Prior to his role in operations, he served as the Business Development Manager at Tessonics, where he significantly expanded the customer base in North America and Europe, managed the company’s international distributor network, negotiated sales contracts, oversaw production departments, and ensured that product development aligned with customer needs. Before his time at Tessonics, Matt worked as a Financial Consultant, gaining comprehensive experience in investing and lending for both personal and commercial clients.
Adam Turton
CTO
Adam is a versatile engineer with a strong foundation in electrical engineering and a passion for solving complex problems across hardware, software, mechanical, and manufacturing domains. Skilled in analog and high-speed digital design, FPGA development, DSP, and process control, Adam is also proficient in programming languages such as C, C++, Python, SQL, and R, with extensive experience on platforms like Linux, FreeRTOS, and Windows. His education includes a BASc in Electrical Engineering from the University of Western Ontario, where he earned the admired Heaslip Scholarship for academic excellence and leadership.
With extensive professional experience, Adam has excelled in leadership and technical roles. At Tessonics, he previously managed a multidisciplinary engineering team, heading challenging projects while establishing a quality control department to enhance field performance. Adam has designed and implemented cutting-edge hardware and software for ultrasonic non-destructive testing as Engineering Manager. His tenure at Core Laboratories included transitioning product lines to Linux, developing secure data gateways, and advancing DSP systems to ARM/FPGA solutions. Earlier in his career at Honda of Canada Manufacturing, Adam optimized industrial processes and collaborated with contractors to deliver efficient, cost-effective solutions.
Adam’s career reflects a proven ability to lead teams, innovate in technology, and deliver high-impact results. His blend of technical expertise, leadership skills, and a solution-oriented mindset makes him a valuable asset to the Crafted organization.